Pipe Type: FBE (Fusion Bond Epoxy) Coated Pipe, Epoxy Coated Carbon Steel Pipe,Single-layer Anti-corrosion Epoxy Powder Pipe,Double Layer FBE Coating Pipes
Specification: Outer diameter: 20mm~3600mm
Wall thickness: 1mm~80mm
LENGTH: Random Length, Fixed Length, SRL, DRL
Application: Used for natural gas, petroleum, water & sewage, and pipe systems
Coating Standard: DIN 30670, DIN 30671, DIN 30678, SY/T0413-2002 CAN/CSA-Z245.21etc.
Pipe Type: Submerged Arc Welded (LSAW/SSAW), Electrci Resistance Welded
Surface: One Layer / Double Layer FBE anti-corrosive coating powder (200um~800um)
Ends: Plain,Beveled, Thread With Couplings Or Sockets; Plastic Caps And Steel Rings Can Be Provided if possible
Packing: Waterproof Paper wrapped, Steel Strips bundled, two tags on each bundle
FBE coating steel pipe is fusion bonded epoxy coating steel pipe.It is a kind of external heat resin used for pipes.With a form of dry powder at thickness 400-600 microns on to the heated surface of pipe.Once the FBE coated on the pipe surface,the FBE film provides an extremely hard surface with great adhesion to the surface of pipe.The FBE layer in a even form and have good resistance to the chemical reaction.
The steel pipes are treated by shot blasting and intermediate frequency preheating before painting, and then the epoxy powder coating is sprayed on the surface of the heated pipe products by electrostatic spraying method, which is fused and bonded on the surface of the steel pipe and solidified to form a coating. FBE coating is usually one – step film – forming structure.
Features of fusion bonded epoxy(FBE) coating steel pipes:
Melting guitar epoxy powder coating:
Coating Material : Epoxy Powder, Adhesion, Polyethylene Or Polypropylene, Cement Inside
Standard: API 5L (PSL1, PSL2); GB/T 9711.1;
Grade: Gr. B, X42, X46, X52, X60, X65, X70, X80; Q235B; Gr. C;
Seam: SAW, SSAW; HSAW
Specifications:
Outside Diameter: 219-2020 MM
Wall Thickness: 5-25MM
Length: 4/6/12/18/21 meters
End: Plain or Bevelled
Surface; Bare or Black Painted or Anti-corrosion, such as 3LPE;
Double Layer FBE Coating Pipes
The double-layer FBE coating system consists of an FBE base coat covering the bare tube surface and a modified FBE top coat. The coating process of the 2 Layer FBE pipe is basically the same as the standard sintering FBE spraying process, except that the layout of the powder spraying chamber and spray gun has changed, without adding complicated equipment. There are two types of spray guns: double powder spraying chamber and integral powder spraying chamber. They are used in the double-layer FBE coating system, such as double powder spraying chamber spraying and integral powder spraying chamber spraying.
The performance characteristics of the double-layer FBE coating system have been proved by laboratory tests and field application tests. The double-layer FBE anti-corrosion system applied to buried steel pipelines has high bonding strength with the substrate, high resistance to cathodic peeling, and low water absorption. Good high-temperature resistance. The characteristic of this system is that it combines the higher bonding performance of standard FBE and substrate and the better water permeability resistance of modified FBE.
Technique Data: | ||
1 | Moisture Content: | <0.5% |
2 | Particle Size: | Larger than 250um<0.2% Larger than 150um<3.0% |
3 | Density: | 1.2~1.8g/cm3(Owing to the different formula and different colors) |
4 | Recommened Film Thinkness : | a. In FBE systems: 300-400 microns (12-16 mils) b. As a primer in 3-layer PE or PP systems: 150-300 microns (6-12 mils) |
5 | Theoretical Coverage: | 0.6993 m2/kg per mm (134.6 ft2/lb per mil) |
6 | Operating Temperature Range: | "-73ºC (-100ºF) to 110ºC (230ºF) |
7 | Storage Time: | 12 Months if stored below 27ºC (80ºF) and 65% relative humidity. |
8 | On Sieve: | 150μm powder on sieve ≤3%,250μm powder on sieve ≤0.2% |
9 | Gel time: | under 200℃≥12s, and in accordance with manufacturer’s value ±20% |
10 | Thermal properties | ΔH≥45J/g,Tg2≥95℃ |
THICKNESS OF FBE COATING ON STEEL PIPES
DN (mm) |
Epoxy Powder (μm) |
Adhesive Layer (μm) |
Min. Thickness on The Coating (mm) |
|
Common Level (G) |
Strengthen Level (S) |
|||
DN ≤ 100 |
≥120 |
≥170 |
1.8 |
2.5 |
100 < DN ≤250 |
2.0 |
2.7 |
||
250 < DN < 500 |
2.2 |
2.9 |
||
500 ≤DN < 800 |
2.5 |
3.2 |
||
DN ≥ 800 |
3.0 |
3.7 |
Epoxy Primer Coated Pipes Coating Specification
External Coating |
|
|
Coating type |
Coating Standard |
|
3LPE/3LPP |
DIN30670-1991,CAN/CSA Z245,21-2010,ISO21809-1-2009 SY/T 0413-2002,GB/T23257-2009 |
|
2LPE/2LPP |
SY/T 0315-2002,GB/T23257-2009,ISO21809-1-2009 |
|
FBE(Fusion-bond epoxy) |
SY/T 0315-2005,AWWA C213-2001,CAN/CSAZ245.20-2010,ISO218909-2-2007,API RP5L9-2001 |
|
Bitumen coating
Enamel &Tape hot-applied |
BS534-1990,AWWA203-2002,AWWA214-2000 |
|
Liquid epoxy coating |
AWWWA C210-2007 |
|
Polyurethane insulated coating |
SY/T0415-1996,CJ/T114-2000.EN253-1994 |
|
Internal Coating |
|
|
Liquid Epoxy Coating |
AWWAC210-2007 |
|
FBE |
AWWAC213-2001 |
|
Cement Mortar Lining |
BS534-1990,AWWA C205-2001 |
|
Bitumen Coating |
BS534-1990 |
|
Epoxy Primer Coated Pipes Technique Data
Technique Data |
|
Moisture Content: |
<0.5% |
Particle Size: |
Larger than 250um<0.2% Larger than 150um<3.0% |
Density: |
1.2~1.8g/cm3(Owing to the different formula and different colors) |
Recommened Film Thinkness : |
a. In FBE systems: 300-400 microns (12-16 mils) b. As a primer in 3-layer PE or PP systems: 150-300 microns (6-12 mils) |
Theoretical Coverage: |
0.6993 m2/kg per mm (134.6 ft2/lb per mil) |
Operating Temperature Range: |
"-73ºC (-100ºF) to 110ºC (230ºF) |
Storage Time: |
12 Months if stored below 27ºC (80ºF) and 65% relative humidity. |
On Sieve: |
150μm powder on sieve ≤3%,250μm powder on sieve ≤0.2% |
Gel time: |
under 200℃≥12s, and in accordance with manufacturer’s value ±20% |
Thermal properties |
ΔH≥45J/g,Tg2≥95℃ |
If you have any inquiries and questions, please contact CONTINENTAL STEEL CO.,LTD. at any time. Thanks in advance. Welcome!
Technique Data: | ||
1 | Moisture Content: | <0.5% |
2 | Particle Size: | Larger than 250um<0.2% Larger than 150um<3.0% |
3 | Density: | 1.2~1.8g/cm3(Owing to the different formula and different colors) |
4 | Recommened Film Thinkness : | a. In FBE systems: 300-400 microns (12-16 mils) b. As a primer in 3-layer PE or PP systems: 150-300 microns (6-12 mils) |
5 | Theoretical Coverage: | 0.6993 m2/kg per mm (134.6 ft2/lb per mil) |
6 | Operating Temperature Range: | "-73ºC (-100ºF) to 110ºC (230ºF) |
7 | Storage Time: | 12 Months if stored below 27ºC (80ºF) and 65% relative humidity. |
8 | On Sieve: | 150μm powder on sieve ≤3%,250μm powder on sieve ≤0.2% |
9 | Gel time: | under 200℃≥12s, and in accordance with manufacturer’s value ±20% |
10 | Thermal properties | ΔH≥45J/g,Tg2≥95℃ |
THICKNESS OF FBE COATING ON STEEL PIPES
DN (mm) |
Epoxy Powder (μm) |
Adhesive Layer (μm) |
Min. Thickness on The Coating (mm) |
|
Common Level (G) |
Strengthen Level (S) |
|||
DN ≤ 100 |
≥120 |
≥170 |
1.8 |
2.5 |
100 < DN ≤250 |
2.0 |
2.7 |
||
250 < DN < 500 |
2.2 |
2.9 |
||
500 ≤DN < 800 |
2.5 |
3.2 |
||
DN ≥ 800 |
3.0 |
3.7 |
Epoxy Primer Coated Pipes Coating Specification
External Coating |
|
|
Coating type |
Coating Standard |
|
3LPE/3LPP |
DIN30670-1991,CAN/CSA Z245,21-2010,ISO21809-1-2009 SY/T 0413-2002,GB/T23257-2009 |
|
2LPE/2LPP |
SY/T 0315-2002,GB/T23257-2009,ISO21809-1-2009 |
|
FBE(Fusion-bond epoxy) |
SY/T 0315-2005,AWWA C213-2001,CAN/CSAZ245.20-2010,ISO218909-2-2007,API RP5L9-2001 |
|
Bitumen coating
Enamel &Tape hot-applied |
BS534-1990,AWWA203-2002,AWWA214-2000 |
|
Liquid epoxy coating |
AWWWA C210-2007 |
|
Polyurethane insulated coating |
SY/T0415-1996,CJ/T114-2000.EN253-1994 |
|
Internal Coating |
|
|
Liquid Epoxy Coating |
AWWAC210-2007 |
|
FBE |
AWWAC213-2001 |
|
Cement Mortar Lining |
BS534-1990,AWWA C205-2001 |
|
Bitumen Coating |
BS534-1990 |
|
Epoxy Primer Coated Pipes Technique Data
Technique Data |
|
Moisture Content: |
<0.5% |
Particle Size: |
Larger than 250um<0.2% Larger than 150um<3.0% |
Density: |
1.2~1.8g/cm3(Owing to the different formula and different colors) |
Recommened Film Thinkness : |
a. In FBE systems: 300-400 microns (12-16 mils) b. As a primer in 3-layer PE or PP systems: 150-300 microns (6-12 mils) |
Theoretical Coverage: |
0.6993 m2/kg per mm (134.6 ft2/lb per mil) |
Operating Temperature Range: |
"-73ºC (-100ºF) to 110ºC (230ºF) |
Storage Time: |
12 Months if stored below 27ºC (80ºF) and 65% relative humidity. |
On Sieve: |
150μm powder on sieve ≤3%,250μm powder on sieve ≤0.2% |
Gel time: |
under 200℃≥12s, and in accordance with manufacturer’s value ±20% |
Thermal properties |
ΔH≥45J/g,Tg2≥95℃ |
If you have any inquiries and questions, please contact CONTINENTAL STEEL CO.,LTD. at any time. Thanks in advance. Welcome!